Case Study · Packaging & Print Production

7-Inch Vinyl Jacket & Record Labels

A retirement ceremony program printed as a 7-inch record. I fitted the jacket and two die-cut labels to the manufacturer's dieline without changing the client's design.

The finished 7-inch vinyl jacket, front and back: a synthwave lighthouse scene with the title on the front and the program set list on the back

The finished jacket, with the honoree's career as the track listing.

Client
Emily Brockway
My Role
Production layout & print preparation
Scope
7.25" jacket + two 4" circular labels
Tools
Illustrator · Photoshop · Acrobat Pro

A retiring officer wanted her ceremony program to be a record: a printed 7-inch vinyl jacket, with her Air Force and Coast Guard assignments on the labels as track listings.

The concept and artwork were already approved. I adapted the art to the supplied dieline, resolved every bleed, fold and safe-area requirement, and delivered print files ahead of a fixed ceremony date.

Scope note: the client supplied the source artwork, which was generated with AI before I was hired. My role was production layout, print preparation and template adaptation only, with no creative redesign. The illustration elsewhere in this portfolio is drawn by hand; this is a prepress case study.

The file changed, the design didn't

The client had chosen her type, colors, wording and composition deliberately. I was not to rewrite text, swap fonts, replace graphics, change colors or recompose.

I was allowed to scale proportionally, extend and crop background, center optically, refine alignment and kerning, reposition to hold safe margins, and rebuild background art past the trim where the original stopped short.

Art made without a dieline rarely reaches the bleed edge, and its key elements rarely sit inside the safe area. I closed those gaps so nothing looked moved.

“The finished files should appear as though they were originally designed specifically for the manufacturer's templates.”

– from the client's statement of work

Built to the manufacturer's dieline

The jacket is a side-load 7.25-inch sleeve on 15pt board. Front and back sit on one flat spread that is folded and glued into a pocket, so the file carries the dieline, bleed limit, fold, glue flap and load orientation together.

The jacket spread over the manufacturer's template, with dieline, bleed limit, safe area, load orientation labels and CMYK color bar
The spread on the template: teal dieline, magenta bleed limit, dashed safe area, with background rebuilt past every trim.
Front cover of the vinyl jacket: Emily Brockway Final Tour title over a synthwave lighthouse and grid horizon, with coordinates and an advisory-style panel
Front cover: the title held at optical center, lightning and horizon bled on three sides.
Back cover of the vinyl jacket: the ceremony program laid out as an album set list, opening act through encore
Back cover: the program kept its spacing; only the margins moved.

I marked up my own proof

Before anything went to the manufacturer, I circled every decision that needed the client's answer and sent it back as an annotated proof. With a fixed ceremony date, there was no time for a second print run.

The annotated proof of the jacket spread, with yellow circles on the logo blocks and compass rose and an orange circle on the date line
Yellow: size or position calls. Orange: the date line, where a typo couldn't be fixed after printing.

Why mark your own work: this client described herself as new to print. A clean proof invites “looks great.” A marked proof gives her specific questions she can answer.

Two labels, one spindle hole

The two 4-inch labels split the career: Air Force as the demo tracks, Coast Guard as the greatest hits, each assignment a track with a duration for time in service. They share a structure and differ only in palette, so they read as an A-side and B-side.

On a round label, type has to clear the spindle hole, spacing around the ring has to stay even, and nothing can clip at the outer trim within die tolerance. I centered by eye rather than by geometry, because the ring of color is what reads as centered.

The two circular record labels side by side: Air Force demo tracks in blue and Coast Guard greatest hits in orange and blue, each listing assignments as tracks
Same structure, mirrored palettes, all type clear of the spindle hole and outer trim.
7.25 in
Side-load jacket, 15pt board, CMYK
4 in
Two circular labels, die-cut, spindle-hole clearance held
Packaged
Layered sources, press PDFs, hi-res exports, fonts and links

The retirement album package

The jacket and labels as mockups.

Mockup of the retirement program vinyl jacket, titled Emily Brockway Final Tour, with a record partly out of the sleeve
Jacket and record together.
Mockup of the two record labels, Coast Guard greatest hits and Air Force demo tracks, on vinyl discs
The two labels on vinyl.

Delivered ahead of a fixed date

I sent the first draft within twelve hours of the award and the final package before the deadline. The honoree's family and colleagues kept the printed program. I delivered layered sources, print-ready PDFs, high-res exports, and packaged fonts and links, so the manufacturer had everything.

“Absolutely top-notch work from Josh. I appreciated his patience and thorough questions to ensure he gained the right information from me – a complete novice in the world of design.”

– Emily Brockway · 5.0 ★ Upwork engagement

Have a project like this? Let's talk.

I fit approved artwork to a manufacturer's dieline and prepare the press files.

Start a project →
← Back to Visual Design work